DRK503 Schildknecht Flexing Tester Aiki Manual

Kariyar tsaro 

1. Alamomin aminci:

A cikin wannan jagorar, ana nuna matakan tsaro da abubuwan nuni masu zuwa yayin amfani da kayan aiki. Don hana hatsarori da hatsarori, da fatan za a kula da waɗannan bayanan akan haɗari, gargaɗi da kulawa:

Hadari:  Wannan nuni yana nuna cewa mai aiki na iya samun rauni idan ba a bi shi ba.

 

Lura:  Abubuwan da aka nuna ana nuna suna da yuwuwar tasiri ga sakamakon gwajin da inganci.

Lura:  Abun da aka nuna yana nuna bayanin ƙarin samfurin yana aiki da amfani.

 2. Akan wannan kayan aikin, alamomi masu zuwa suna nuna kulawa da gargaɗi.

	Alamar faɗakarwa	Wannan alamar tana nuna inda ya zama dole don komawa zuwa littafin aiki.
	Alamar wutar lantarki mai haɗari	Wannan alamar tana nuna babban haɗarin wutar lantarki.
	Alamar kariya ta ƙasa	Yana nufin tashar ƙasa akan kayan aiki.

Stakaitawa

1. Manufar:

Na'urar ta dace da maimaita juriya na gyare-gyare na yadudduka masu rufi, samar da tunani don inganta yadudduka.

2. Ka'ida:

Sanya tsiri mai rufaffiyar masana'anta a kusa da silinda biyu sabanin silinda domin samfurin ya zama silinda. Ɗaya daga cikin silinda yana yin ramawa tare da axis, yana haifar da matsawa daban-daban da shakatawa na silinda mai rufi, yana haifar da nadawa akan samfurin. Wannan nadawa na silinda mai rufi yana dawwama har sai an ƙayyadadden adadin hawan keke ko samfurin ya lalace.

3. Ma'auni:

An yi injin ɗin bisa ga hanyar BS 3424 P9, ISO 7854 da GB / T 12586 B.

Bayanin kayan aiki

1. Tsarin kayan aiki:

Tsarin kayan aiki:

Bayanin Aiki:

Ƙaddamarwa: shigar da samfurin

Ƙungiyar sarrafawa: gami da kayan aiki mai sarrafawa da maɓallin sauyawa mai sarrafawa

Layin wutar lantarki: samar da wutar lantarki don kayan aiki

Ƙafar daidaitawa: daidaita kayan aiki zuwa matsayi na kwance

Samfuran kayan aikin shigarwa: sauƙin shigar da samfurori

2. Bayanin kula da panel:

Haɗin gwiwar panel:

1.Counter 2. Maɓallin farawa 3. Maɓallin tsayawa 4. Maɓallin wuta 5. Canjin tasha na gaggawa

3.

Aikin	Ƙayyadaddun bayanai
Daidaitawa	kungiyoyi 10
Gudu	8.3Hz±0.4Hz(498±24r/min)
Silinda	Matsakaicin diamita shine 25.4mm ± 0.1mm
Gwajin hanya	Girman r460mm
Gwaji tafiya	11.7mm ± 0.35mm
Matsa	Nisa: 10 mm ± 1 mm
Nisa daga ciki	36mm ± 1mm
Girman samfurin	50mmx105mm
Yawan samfurori	6, 3 a longitude da 3 a latitude
girma (WxDxH)	43 x 55 x 37 cm
Nauyi (kimanin)	≈50Kg
Tushen wutan lantarki	1∮ AC 220V 50Hz 3A

4.Auxiliary kayan aikin:

Matsa: guda 10

Wuta

Shigar da kayan aiki

1. Yanayin samar da wutar lantarki:

Da fatan za a daidaita madaidaicin wutar lantarki bisa ga lakabin kan wannan injin

hadari Matsakaicin kuskuren ƙarfin shigarwar ya kamata ya kasance tsakanin ± 10%, kuma injin ya kamata a yi ƙasa daidai don hana raunin da ya haifar da zub da jini.

2. Bukatun yanayin aiki: yanayin zafin jiki.

3. Ya kamata a sanya na'ura a kan dandamali mai kwance da kwanciyar hankali don kiyaye na'urar ta tsayayye.

Ƙayyadaddun aiki

1. Shirye-shiryen gwaji:

1. Misali shiri:

1.1 daga ingantacciyar nisa mai rufin masana'anta, yanke samfurin 60 mm x 105 mm, tare da tsayin 3 tsayin tsayin daka zuwa warp da saƙa bi da bi.

1.2 za a yanke samfurin daga tazara iri ɗaya a fadin cikakken faɗi da tsawon samfurin.

1.3 daidaita samfurin: dole ne a daidaita samfurin zuwa ma'auni a 21 ± 1 ℃ da 65 ± 2% zafi dangi.

2. Matakan aiki:

2.1. Abubuwan da za a tabbatar kafin aiki:

Tabbatar ko samar da wutar lantarki ya cika buƙatun

Tabbatar cewa kayan aiki yana aiki akai-akai

Ko mariƙin samfurin mai motsi yana tsakiyar matsayi

2.2. Misalin shigarwa:

2.2.1 mirgine murfin gwajin samfurin a cikin silinda a hankali, kuma sanya ƙugiya biyu a waje na Silinda. Sa'an nan kuma sanya samfurin a waje guda biyu na cylinders. Da farko, sanya silinda guda biyu a cikin matsi na ƙirar ƙirar ƙira, kuma gyara silinda guda biyu akan na'urar tare da kulle. Shirya samfurori cikin tsari, kuma sanya ƙugiya biyu a kan iyakar biyu na samfurin kusa da ɓangarorin ciki na kayan hawan.

2.2.2 kulle matsawa tare da direba mai dunƙulewa, matsa duka ƙarshen samfurin akan silinda, nisa tsakanin manyan ƙugiya da ƙananan ƙugiya shine 36mm, kuma kulle ƙwanƙwasa don matsa saman ɓangaren samfurin.

2.3 fitar da fil biyu, fitar da nau'i-nau'i na cylinders da aka sanya tare da samfurin daga kayan aiki na shigarwa (Fig. 7), daidaita ramukan zagaye na kulle na sama da ƙananan cylinders tare da screws a kan wurin zama na gwaji (Fig. 8). ), da kuma kulle manyan silinda na sama da na ƙasa a kan wurin tsayawa tare da kullun (Fig. 9 ~ Hoto 11)

2.4 shigar da duk sauran samfuran akan tsayawar gwajin daidai da hanyoyin da aka bayyana a cikin matakai 2.1 ~ 2.3

hadari Lokacin shigarwa da rarraba silinda da samfurin, tabbatar da kashe wutar lantarki na injin don guje wa rauni ga mai aiki. Bayan an shigar da silinda akan wurin zama na gwaji, dole ne a kulle dunƙule don gujewa lalata kayan aiki.

3. Fara gwajin:

3.1 kunna wutar lantarki, saita lokutan gwaji (yawan lokutan shine ƙididdige adadin lokutan lokacin da samfurin ya lalace kuma yana buƙatar tsayawa don dubawa) kuma danna maɓallin RST don share lokutan na yanzu na counter.

Lura: Hanyar saitin lokaci: kunna maɓallin wuta na kayan aiki, danna maɓallin triangle dama a kan counter, lambar da ke kan allon ta zazzage cikin yanayin saiti, ci gaba da danna maɓallin triangle dama don canza lamba, danna sama. Maɓallin triangle don canza girman ƙimar (0 ~ 9 yana nuna bi da bi). Bayan an gama saitin, jira kusan s 8 don allon ya daina walƙiya, saitin ya fara aiki

3.2 danna maɓallin farawa don fara gwajin, kuma injin zai tsaya kai tsaye lokacin da lambar saita ta kai

3.3 duba yanayin gwajin samfurin; idan ana buƙatar ƙarin cikakken bincike, kashe wutar lantarki na injin, cire samfurin don dubawa, kuma rikodin lokutan gwaji.

3.4 idan ya cancanta don ci gaba da gwajin, sake saita lokutan gwaji bisa ga hanyar da ke sama

3.5 bayan gwajin, kashe wutar lantarki kuma ɗaukar duk samfuran don bincike

【Lura】 A ka'ida, samfurin da aka cire daga kayan aiki ba za a sake shigar da shi a kan kayan aiki ba don gwaji; idan ya cancanta, za'a iya sake shigar da samfurin a kan kayan aiki don ƙarin gwaji bayan yarjejeniyar dukkan bangarorin Idan kana son tsayawa rabin hanya, kawai danna maɓallin tsayawa don dakatar da aikin.

3. Sakamakon kimantawa da rahoton gwaji:

3.1. Misalin duba:

3.1.1 lokacin da aka kai kiyasin adadin samfuran da suka lalace, za a iya cire silinda da samfurin daga wurin zama na gwaji don dubawa na farko, kuma za a rubuta lokutan gwaji masu dacewa:

Lalacewar samfurin samfurin;

Rufin fatalwar samfurin;

Samfurin ya lalace (fashe)

3.1.2 dubawa na farko idan ya cancanta, ana iya cire samfurin daga silinda don ƙarin dubawa; bayan an gama duk gwaje-gwaje, za a cire samfurin daga silinda don ƙarin bincike:

3.1.2.1 kimanta juriya da lankwasawa:

Dukkan abubuwan da ake iya gani, irin su wrinkle, fashewa, bawo da canza launin, ana la'akari da su don kimanta bayyanar gaba ɗaya. Samfuran da aka gwada don ƙwanƙwasa da waɗanda ba su da gwajin juzu'i ana kwatanta su ba tare da haɓakawa ba. Ana ƙayyade maki lalacewa ta bayyanar bisa ga maki huɗu masu zuwa, kuma matsakaicin maki abin karɓa ne:

0 -- babu

1 - kadan

2 - matsakaici

3 - tsanani

3.1.2.2 bayanin lalacewa: idan akwai, za a bayyana irin lalacewar.

3.1.3 Fashewa: a hankali bincika samfurin tare da gilashin ƙara girma sau 10 kuma zai fi dacewa sau 10 sitiriyo microscope. Idan akwai tsagewa, bayar da rahoto zurfin, adadi da tsawon tsagewar bisa ga tanadi masu zuwa.

3.1.3.1 zurfin tsaga: rarrabuwar zurfin tsaga shine kamar haka:

Ni1 -- babu fasa;

A - tsaga a saman saman ko saman gyaran fuska, kuma har yanzu ba a fallasa wani Layer na kumfa ko tsakiyar tsakiya.

B - fashewa, amma ba ta hanyar tsaka-tsakin tsaka-tsaki ba, ko kuma a cikin yanayin shafi guda ɗaya, ba a bayyana masana'anta ba;

C - shigar da fasa zuwa masana'anta na tushe;

D-fashewa gaba ɗaya ya shiga cikin kayan.

3.1.3.2 adadin fashe: rikodin mafi ƙasƙanci matakin fashe, wakiltar mafi munin matakin fashewa. Idan akwai kararraki sama da 10, kawai a ba da rahoton "fiye da fasa 10".

3.1.3.3 Tsawon tsage: rikodin tsaga mafi tsayi a matakin mafi ƙasƙanci, yana wakiltar mafi munin fage, wanda aka bayyana a mm.

3.1.4 delamination: domin kimanta ko akwai bayyananne mataki na delamination, gwajin a kan bayyananne canji na shafi manne ƙarfi ko sa juriya, mai sha ko a tsaye matsa lamba juriya za a gudanar. Bugu da ƙari, za a iya yanke duk kauri na samfurin don bayyana ɓarna a wurin da ake zargi.

Bayanin kula 1: ƙila ba za a iya bayyana a fili ba, amma yana iya sanya masana'anta mai rufi da sauƙi don sawa, ɓarna da sha mai, kuma yana iya rage juriyarsa a tsaye.

Lura 2: Waɗannan ƙarin gwaje-gwaje na zaɓi ne, masu zaman kansu daga gwajin sassauƙa, kuma ba za a iya amfani da su azaman hanya don kimanta juriyar juriya na yadudduka masu rufi ba.

3.2. Rahoton gwaji: rahoton zai ƙunshi abubuwan ciki masu zuwa

Madaidaicin adadin tushen gwajin;

Duk cikakkun bayanai na gano masana'anta mai rufi;

Ƙimar ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun lokacin gwajin gwaji da dubawa da kuma adadin gyare-gyare a dubawa na ƙarshe;

Girman lalacewar kowane dubawa kamar yadda aka bayyana a cikin Sashe na 1;

Cikakkun bayanai na kowane sabani daga daidaitaccen tsarin gwaji

【Lura】  Bayanan da ke sama don tunani ne kawai. Da fatan za a koma zuwa matakan da suka dace don cikakkun bayanai.

Hanyar daidaitawa

1. Gyara abu: gudun

2.Calibration kayan aiki: lantarki agogon gudu

3. Lokacin daidaitawa: shekara guda

4. Matakan daidaitawa:

4.1. Hanyar gyara sauri:

4.2 kunna wutar injin kuma saita lokutan gwaji don zama fiye da 500

4.3 danna maɓallin farawa don fara na'ura kuma bari lokacin agogon gudu

4.4 lokacin da agogon gudu ya kai minti 1 don dakatar da lokaci, danna tsayawa don dakatar da injin a lokaci guda, kuma duba ko adadin lokutan da na'urar ke nunawa ya yi daidai da gudun.

Hanyoyin kulawa

1. Ya kamata a tsaftace saman injin kafin da bayan kowane gwaji.

2. Ya kamata a ƙara man mai a kai a kai zuwa ɓangaren jujjuyawar injin.

3. Lokacin da na'urar ba ta aiki na dogon lokaci, ya kamata a cire filogin wutar lantarki.