Balance pre treatment of constant temperature and constant humidity chamber for test specimen of formaldehyde
Short Description:
Product application: The constant temperature and humidity chamber is test equipment specially designed for the 15 day pretreatment of sheet metal specimens in the GB18580 – 2017 and GB17657 – 2013 standards. The equipment has multiple test cabin (quantity can be customized according to demand), and can be used for the pretreatment of different samples at the same time. The number of test cabin has four standard models of1, 4, 6 and 12. This machine can provide a separate test spa...
Product application:
The constant temperature and humidity chamber is test equipment specially designed for the 15 day pretreatment of sheet metal specimens in the GB18580 – 2017 and GB17657 – 2013 standards. The equipment has multiple test cabin (quantity can be customized according to demand), and can be used for the pretreatment of different samples at the same time. The number of test cabin has four standard models of1, 4, 6 and 12.
This machine can provide a separate test space, which can eliminate the formaldehyde emission test specimen to release formaldehyde from each other and influence the test results, and greatly improve the test accuracy. The multi compartment configuration makes it possible to carry out cyclic tests, which greatly improves the test efficiency.
The specimen was placed (15 + 2) d under the condition of 23 + 1 C and relative humidity (50 + 3)%, and the distance between the specimens was at least 25mm, which made the passenger gas circulate freely on the surface of all the specimens. The rate of indoor air replacement at constant temperature and constant humidity was at least 1 times per hour, and the formaldehyde concentration in indoor air could not exceed 0.10mg/m3.
Standard
GB18580 – 2017 “formaldehyde emission limits for interior decoration materials, wood-based panels and their products”
GB17657 – 2013 experimental method for physical and chemical properties of wood-based panels and decorative wood-based panels
EN 717 – 1 “environmental box method for formaldehyde emission measurement of wood-based panels”
ASTM D6007 – 02 Standard Test Method for determination of formaldehyde concentration in wood products released from small scale environmental chamber
Main technical indicators：
|
Project |
Technical indicators |
| Box volume | The size of the pretreatment cabin is 700mm*W400mm*H600mm, and the number of test cabin has four standard models of 4, 6 and 12. |
| Range of temperature in box | (15 – 30) C (temperature deviation of + 0.5 C) |
| Moisture range in the box | (30 – 80)%R.H. (adjustment precision: + 3%R.H.) |
| Air displacement rate | (0.2-2.0) times / hour (precision 0.05 / h) |
| Air velocity | (0.1 – 1) m / S (continuous adjustment) |
| Bottom concentration control | Formaldehyde concentration is less than 0.1 mg/m |
| Sealing property | When 1000Pa overpressure occurs, the gas leakage is less than 10-3 * 1m3/min, and the flow difference between the inlet and outlet gas is less than 1%. |
| Power Supply | 220V 16A 50HZ |
| power | Rated power: 5KW, operating power: 3KW |
| Outer size | (W2100 x D1100 x H1800) mm |
Working conditions：
1. environmental conditions
A) temperature: 15~25 C;
B) atmospheric pressure: 86 ~ 106kPa
C) there is no strong vibration around it.
D) there is no strong magnetic field around it.
E) there is no high concentration of dust and corrosive substances around it.
2. power supply condition
A) voltage: 220 + 22V
B) frequency: 50 + 0.5Hz
C) current: no less than 16A
Configuration list：
|
No. |
Name |
Model/Spec |
Item |
Number |
Remarks |
|
1 |
Thermal insulation box |
SET |
1 |
||
|
2 |
Test chamber |
SET |
1 |
||
|
3 |
Air exchange device |
SET |
1 |
||
|
4 |
Clean constant temperature and constant humidity air supply system |
SET |
1 |
||
|
5 |
Temperature and humidity control system of test cabin |
SET |
1 |
||
|
6 |
Signal control and processing unit |
SET |
1 |
||
|
7 |
Stainless steel sample bracket |
SET |
1 |
||
|
8 |
Instructions |
SET |
1 |
Formaldehyde emission test climate box (touch screen)
Use and scope
The amount of formaldehyde released from wood-based panels is an important indicator of the quality of wood-based panels, which is related to the environmental pollution and the impact on human health. 1 m3 formaldehyde emission climate box detection method is the standard method of formaldehyde emission measurement of indoor decoration and decoration materials widely adopted at home and abroad. Its characteristic is to simulate indoor climate and environment, and the test results are more close to the reality, so it is true and reliable. This product is developed according to the relevant standards of formaldehyde in developed countries and related standards in China. This product is suitable for the determination of formaldehyde emission of indoor decoration materials such as wood-based panels, compound wood flooring, carpet, carpet and Carpet Adhesives, the constant temperature and constant humidity treatment of wood or wood-based panels, and also for the detection of volatile and harmful gases in other building materials.
Standard
GB18580 – 2017 “formaldehyde emission limits for interior decoration materials, wood-based panels and their products”
GB18584 – 2001 limit of harmful substances in wood furniture
GB18587 – 2001 indoor decoration materials, carpets, carpet linings and Carpet Adhesives release limits for hazardous substances.
GB17657 – 2013 experimental method for physical and chemical properties of wood-based panels and decorative wood-based panels
EN 717 – 1 “environmental box method for formaldehyde emission measurement of wood-based panels”
ASTM D6007 – 02 Standard Test Method for determination of formaldehyde concentration in wood products released from small scale environmental chamber
LY/T1612 – 2004 “1m climate box device for formaldehyde emission detection”
Main technical indicators：
|
Item |
Technical indicators |
| Box volume | (1 + 0.02) M3 |
| Range of temperature in box | (10 – 40) C (temperature deviation of + 0.5 C) |
| Moisture range in the box | (30 – 80)%R.H. (adjustment precision: + 3%R.H.) |
| Air displacement rate | (0.2-2.0) times / hour (precision 0.05 / h) |
| Air velocity | (0.1 – 2) m / S (continuous adjustment) |
| Pumping speed of sampler | (0.25 – 2.5) L/min (adjustment precision: + 5%) |
| Sealing property | When 1000Pa overpressure occurs, the gas leakage is less than 10-3 * 1m3/min, and the flow difference between the inlet and outlet gas is less than 1%. |
| Outer size | (W1100 x D1900 x H1900) mm |
| Power Supply | 220V 16A 50HZ |
| power | Rated power: 3KW, operating power: 2KW |
| Bottom concentration control | Formaldehyde concentration is less than 0.006 mg/m |
| Adiabatic | The wall and door of the climate should have effective thermal insulation |
| noise | The noise value of the climate box is not more than 60dB |
| Continuous working time | The continuous working time of the climate box is not less than 40 days |
| Humidifying method | The dew point control method is adopted to control the relative humidity of the working chamber, the humidity is stable, the fluctuation range is <3%.rh., and no water droplets will be generated on the bulkhead. |
Working principles and characteristics:
Working principle：
The 1 square meter surface area is placed in the climate box of a certain value in terms of temperature, relative humidity, air velocity and air replacement rate. Formaldehyde is released from the sample, mixed with the air in the box, regularly extracts the air in the box, and through the absorption bottle with distilled water, the formaldehyde in the air is dissolved in the water; the amount of formaldehyde in the absorption liquid and the volume of the extracted air are measured, and each cubic meter (mg/m3) is used to calculate each cubic meter. The amount of formaldehyde in the air. The sampling is periodic until the formaldehyde concentration in the test box reaches equilibrium.
Characteristic：
1. the inner chamber of the box is made of stainless steel, the surface is smooth without condensation, and formaldehyde is not adsorbed to ensure the detection accuracy. The constant temperature box adopts hard foaming material, and the box door adopts silicon rubber sealing strip, which has good thermal insulation performance and sealing performance. The box is equipped with a forced air circulation device (forming a circulating air flow) to ensure a balanced and consistent body structure of temperature and humidity in the box. The inner tank is a mirror stainless steel test cabin and the outer layer is a thermal insulation box. It is compact, clean, efficient and energy-saving, which not only reduces the energy consumption, but also reduces the balance time of the equipment.
2. use the 7 Inch Touch screen as the dialogue interface of the personnel operation equipment, which is intuitive and convenient. Can directly set and digital display box temperature, relative humidity, temperature compensation, dew point compensation, dew point deviation, temperature deviation, use the original imported sensor, and can automatically record and draw control curves. Special control software is configured to realize system control, program setting, dynamic data display, historical data playback, fault recording, alarm setting and so on.
3. the equipment adopts the industrial module and the imported programmable controller. It has good operation stability and reliability. It can guarantee the long term failure operation of the equipment, improve the service life of the equipment, and reduce the operating cost of the equipment. It also has the function of fault self checking and prompting, which is convenient for users to understand the operation of the equipment and is simple and convenient to maintain.
4. the control program and operation interface are optimized according to the relevant test standards, and the operation is simple and convenient.
5. changing the current reciprocating fog control humidity, using dew point method to control humidity, so that the humidity inside the box changes smoothly, thereby greatly improving the humidity control accuracy.
6. imported film type high precision platinum resistance is used as temperature sensor, with high accuracy and stable performance.
7. the heat exchanger with advanced technology is used in the box, with high heat exchange efficiency and reduced temperature gradient.
8. imported components are used for key parts of compressor, temperature and humidity sensor, controller and relay.
9. protection device: the climate box and dew point water tank have high and low temperature alarm protection measures and high and low water level alarm protection measures.
10. the whole machine is integrated and the structure is compact. Installation, debugging and use are very simple.
Working conditions:
1. environmental conditions
A) temperature: 15~25 C;
B) atmospheric pressure: 86 ~ 106kPa
C) there is no strong vibration around it.
D) there is no strong magnetic field around it.
E) no high concentration of dust and corrosive substances around it
2. power supply condition
A) voltage: 220 + 22V
B) frequency: 50 + 0.5Hz
C) current: no less than 16A
3. condition of water supply
Distilled water at a temperature of not more than 30 degrees centigrade
- the placement must ensure that it has good ventilation and heat dissipation conditions (at least from the wall 0.5m).
Configuration list:
|
No. |
Name |
Model/Spec |
Item |
Number |
Remarks |
|
1 |
Thermal insulation box |
SET |
1 |
||
|
2 |
Test chamber |
SET |
1 |
||
|
3 |
Air exchange device |
SET |
1 |
||
|
4 |
Clean constant temperature and constant humidity air supply system |
SET |
1 |
||
|
5 |
Temperature and humidity control system of test cabin |
SET |
1 |
||
|
6 |
Signal control and processing unit |
SET |
1 |
||
|
7 |
Gas sampling device |
SET |
1 |
||
|
8 |
Stainless steel sample bracket |
SET |
1 |
||
|
8 |
Instructions |
SET |
1 |
|
9 |
Industrial control PLC | siemens |
SET |
||
| Low voltage electrical apparatus | The Chinese people |
SET |
|||
| Water pump | The new West Mountain |
SET |
|||
| Compressor | Aspera |
SET |
|||
| Fan | EDM |
SET |
|||
| Touch screen | Dimension control |
SET |
|||
| Solid state relay | Whole toon |
SET |
|||
| Relay | Asiatic Dragon |
SET |
Introduction of partial interface
SHANDONG DRICK INSTRUMENTS CO.,LTD
Company Profile
Shandong Drick Instruments Co., Ltd, is mainly engaged in the research and development, manufacturing and sales of testing instruments.
The company established in 2004.
Products are used in scientific research units, quality inspection institutions, universities, packaging, paper, printing, rubber and plastics, chemicals, food, pharmaceuticals, textiles, and other industries.
Drick pays attention to talent cultivation and team building, adhering to the development concept of professionalism, dedication.pragmatism, and innovation.
Adhering to the customer-oriented principle, solve the most urgent and practical needs of customers, and provide first-class solutions to customers with high-quality products and advanced technology.
